{"id":18206,"date":"2020-01-24T22:22:42","date_gmt":"2020-01-24T22:22:42","guid":{"rendered":"https:\/\/intelitek.com\/?page_id=18206"},"modified":"2022-05-31T12:18:25","modified_gmt":"2022-05-31T12:18:25","slug":"mechanical-training-series","status":"publish","type":"page","link":"https:\/\/staging2.intelitek.com\/mechanical-training-series\/","title":{"rendered":"Mechanical Training Series"},"content":{"rendered":"\t\t
The JobMaster\u00ae Mechanical Training Program is a robust, modular and stand-alone CTE solution providing comprehensive training in mechanical power transmission for students who will integrate into industry jobs. JobMaster\u00ae Mechanical Systems teaches the specialized skills required for today\u2019s industrial technicians. The skills-based training is built with real-world industry in mind and is structured to deliver learning via job tasks in formats that students will see when they work in actual plants. The trainer features industrial-strength components housed in a modular and mobile framework with a customized modular storage system. Designed for ease of use, the trainer can be installed on the optional mobile base or any suitable workbench for single sided, or dual sided use, and can be customized to include the training components needed for your course structure.<\/span><\/p> Flexible, Modular, Mobile Platform<\/span><\/p> The solution features six levels of mechanical elements including the basic and advanced machines, shafts, bearings, belt drives, chain drives, gear drives, couplings, brakes & speed reducers, laser System Components Lab Hardware Kits (included in level bundles)<\/span> Mobile Bench for Mechanical Training (optional add on)<\/span><\/p> Mobile Bench for Elec\/Mech Series \u2013 00-1800-0001 (Optional) Features:<\/span><\/p> Integrated with Intelitek curriculum, the system offers in-depth theory and workplace training. The courses from Intelitek prepare students to work with actual equipment they will find in the field. Using standard mountings and flexible modules, the training can be configured, dismantled and reconfigured regularly. The equipment is designed tor ease of mobility to allow flexible classrooms and easy storage. The modular and flexible design and optional mobile bench can facilitate one large classroom or multiple smaller classes simultaneously.<\/p> <\/p><\/div>\n\t\t\t\t\t\t\t\t\t Mechanical Training Level 1 Bundle includes the tabletop working surface for mechanical training and curriculum for Basic Machines, Machine Statics & Dynamics, Shafts & Keys, Bearings. Skills Curriculum Included<\/span> Mechanical Training Level 2 Bundle continues from the Level 1 training and includes training for Belt Drives, Chain Drives, and Machine Shaft Coupling. Skills Curriculum Included<\/span> Mechanical Training Level 3 Bundle continues from the Level 2 training and includes training for Gear Drives, Machine Speed Reducers and Electric Brakes. Skills Curriculum Included<\/span> <\/p> \u00a0<\/p><\/div>\n\t\t\t\t\t\t\t\t\t Laser Alignment<\/span> Skills Curriculum Included<\/span> Vibration Analysis<\/span> Skills Curriculum Included<\/span> Bearing Maintenance<\/span> Skills Curriculum Included<\/span> <\/p><\/div>\n\t\t\t\t\t\t\t\t\t
alignment, vibration analysis and bearing maintenance. The JobMaster Mechanical Training series provides a superior blended learning solution for training to prepare students for jobs in manufacturing and industrial maintenance by combining industrial grade components with engaging e-learning curriculum. With JobMaster, you can be sure your training program will deliver the skills needed for success in automated manufacturing careers!<\/p>
<\/span>Mechanical Training Working Surface (included with Level 1)<\/span>
Standalone working surface setup suitable for use with Intelitek Mobile Bench or other workbenches
Single or Double sided configuration
Dimensions: 52\u201d x 32\u201d x 8\u201d (LxWxH) 1310mm x 800mm x 203mm<\/p>
Hardware kits with industrial grade training components:<\/p>
Shelf Set for Mobile Bench \u2013 10-1800-0001 (Optional)
Dimensions: 52\u201d x 32\u201d x 32\u201d (LxWxH) 1310mm x 800mm x 800mm<\/p><\/div>\n\t\t\t\t\t\t\t\t\tLevels of Modular Training<\/span><\/h2>
Level 1<\/h4>
The single bench setup for two students or double bench setup for four students includes all the hardware and curriculum for the four (4) learning modules.<\/p>
ME01 \u2013 Basic Machines
\u2022 Measurement
\u2022 Torque
\u2022 Work
\u2022 Power
\u2022 Horsepower
\u2022 Friction
\u2022 Velocity
\u2022 Acceleration
\u2022 Mass and Inertia
ME02 Machine Statics & Dynamics
\u2022 Identify Stress, Strain and Combined Stresses
\u2022 Identify Material Fatigue and Fatigue Stress Points
\u2022 Identify Fatigue Failure and Failure Modes
ME03 \u2013 Machine Shafts & Keys
\u2022 Measuring and Verifying Shafts
\u2022 Demonstrating Shaft Expansion Principles
\u2022 Measuring Eccentricity and Shaft Runout
\u2022 Demonstrating Shaft Key Principles
\u2022 Preparing a Key from Keystock
\u2022 Shaft Troubleshooting and Failure Analysis
ME04 \u2013 Bearings
\u2022 Identifying Bearing Types
\u2022 Reading Bearing Dimensions
\u2022 Mounting Bearing Housings
\u2022 Reading a Tolerance Chart
\u2022 Bearing Troubleshooting and Failure Analysis<\/p>Level 2<\/h4>
The add on set for two students or four students includes all the hardware and curriculum for the three (3) learning modules.
Prereqisites: JobMaster Mechanical Training Level 1 is required<\/p>
ME05 \u2013 Belt Drives
\u2022 Demonstrating Belt Drive Ratio Principles
\u2022 Installing Belt Drives
\u2022 Aligning a Belt Drive
\u2022 Belt Tensioning
\u2022 Installing Adjustable Speed Sheaves
\u2022 Installing Positive Drive Systems
\u2022 Belt Troubleshooting and Maintenance
ME06 \u2013 Chain Drives
\u2022 Demonstrating Roller Chain & Sprocket Principles
\u2022 Sizing Chain
\u2022 Installing and Aligning Sprockets
\u2022 Installing Chain Drives
\u2022 Adjusting Slack
\u2022 Troubleshooting and Maintenance
ME07 \u2013 Machine Shaft Couplings
\u2022 Identifying Shaft Couplings
\u2022 Correcting Soft Foot
\u2022 Aligning Shafts
\u2022 Aligning Rims and Faces
\u2022 Connecting Chain Couplings
\u2022 Connecting Universal Joints<\/p>Level 3<\/h4>
The add on set for two students or four students includes all the required hardware and curriculum for the three (3) learning modules. Single bench setup for two students
Prereqisites: JobMaster Mechanical Training Level 1 and Level 2 is required<\/p>
ME08 \u2013 Gear Drives
\u2022 Demonstrating Gear Measurement Principles
\u2022 Installing a Worm Gear Drive
\u2022 Installing a Spur Gear Drive
\u2022 Measuring Backlash
\u2022 Installing a Helical Gear Drive
\u2022 Installing a Bevel Gear Drive
\u2022 Maintaining and Troubleshooting Gear Drives
ME09 \u2013 Machine Speed Reducers
\u2022 Demonstrating Basic Speed Reducer Principles
\u2022 Selecting a Speed Reducer
\u2022 Maintaining & Troubleshooting Speed Reducers
ME10 \u2013 Electric Brakes
\u2022 Operating Electric Brakes
\u2022 Installing Electric Brakes
\u2022 Maintaining & Troubleshooting Electric brakes<\/p>Level 4<\/h4>
The Laser Alignment Training package is an optional supplement to the JobMaster Mechanical Training Series. This option adds laser tools for both shaft and belt alignment along with all the\u00a0 hardware needed to deliver comprehensive instruction in all aspects of Laser Alignment.
Prereqisites: JobMaster Mechanical Training Level 1 and Level 2 is required<\/p>
ME11: Laser Alignment
\u2022 Aligning a Belt Drive
\u2022 Aligning a Coupling
\u2022 Correcting for Soft Foot
\u2022 Filling Out an Alignment Report<\/p>Level 5<\/h4>
The Vibration Analysis Training package is an optional supplement to the JobMaster Mechanical Training Series. This option adds a digital vibration analyzer, shafts, rotors and other industrial- grade components to deliver comprehensive instruction in all aspects of vibration analysis
Prereqisites: JobMaster Mechanical Training\u00a0Level 1 and Level 2 is required<\/p>
ME12: Vibration Analysis
\u2022 Reading a Vibration Severity Chart
\u2022 Filling Out a Maintenance Log
\u2022 Measuring the Vibration of a Motor
\u2022 Measuring the Axis and Location of Vibration
\u2022 Measuring Shaft Misalignment
\u2022 Troubleshooting Misaligned Shaft Vibration
\u2022 Measuring Coupling Vibration
\u2022 Troubleshooting Bent Shaft Vibration
\u2022 Troubleshooting Defective Shaft
\u2022 Component Vibration
\u2022 Troubleshooting Resonant Vibration
\u2022 Demonstrating Vibration Source Principles<\/p>Level 6<\/h4>
The Bearing Maintenance Training is a standalone mobile training kit for installing, removing and servicing plain and roller bearings. Students learn the principles of proper bearing service and\u00a0 work with a bearing packer, bearing pullers, an arbor press, grease gun and various bearing types.<\/p>
ME13: Bearing Service
\u2022 Identifying Anti-Friction Bearings
\u2022 Identifying Plain Bearings
\u2022 Using an Arbor Press
\u2022 Using a Bearing Puller
\u2022 Installing and Removing Bushings
\u2022 Using a Cone Heater
\u2022 Loading a Grease Gun
\u2022 Greasing a Pillow Block
\u2022 Hand Packing a Bearing
\u2022 Using a Bearing Packer
\u2022 Demonstrating Bearing Seal Principles
\u2022 Performing Bearing Failure Analysis<\/p>