{"id":16926,"date":"2020-01-13T03:55:57","date_gmt":"2020-01-13T03:55:57","guid":{"rendered":"https:\/\/intelitek.com\/?page_id=16926"},"modified":"2020-02-06T03:07:06","modified_gmt":"2020-02-06T03:07:06","slug":"jobmaster-industry-4-0-manufacturing-cell","status":"publish","type":"page","link":"https:\/\/staging2.intelitek.com\/jobmaster-industry-4-0-manufacturing-cell\/","title":{"rendered":"JOBMASTER INDUSTRY 4.0 MANUFACTURING CELL"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"16926\" class=\"elementor elementor-16926\" data-elementor-post-type=\"page\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-4f16d004 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4f16d004\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-1c044539\" data-id=\"1c044539\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-25384de elementor-widget elementor-widget-image\" data-id=\"25384de\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"388\" src=\"https:\/\/staging2.intelitek.com\/wp-content\/uploads\/2020\/01\/pyramid-01-1-1024x388.png\" class=\"attachment-large size-large wp-image-16929\" alt=\"\" srcset=\"https:\/\/staging2.intelitek.com\/wp-content\/uploads\/2020\/01\/pyramid-01-1-1024x388.png 1024w, https:\/\/staging2.intelitek.com\/wp-content\/uploads\/2020\/01\/pyramid-01-1-300x114.png 300w, https:\/\/staging2.intelitek.com\/wp-content\/uploads\/2020\/01\/pyramid-01-1-768x291.png 768w, https:\/\/staging2.intelitek.com\/wp-content\/uploads\/2020\/01\/pyramid-01-1.png 1424w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4502d97 elementor-widget elementor-widget-text-editor\" data-id=\"4502d97\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>The JobMaster\u00ae Industry 4.0 Manufacturing Cell is a full scale emulation of a manufacturing process using real industrial components that is Industry 4.0 compliant and can be used as the base system for Industry 4.0 training and Certification. The system exercises the specialized skills required for today\u2019s industrial technicians, specialists and integrators and together with Intelitek Robotics, Machining, Machine Vision and Advanced Curriculum can be used to implement a training and certification Capstone project.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-66f52f75 elementor-tabs-view-horizontal elementor-widget elementor-widget-tabs\" data-id=\"66f52f75\" data-element_type=\"widget\" data-widget_type=\"tabs.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-tabs\">\n\t\t\t<div class=\"elementor-tabs-wrapper\" role=\"tablist\" >\n\t\t\t\t\t\t\t\t\t<div id=\"elementor-tab-title-1721\" class=\"elementor-tab-title elementor-tab-desktop-title\" aria-selected=\"true\" data-tab=\"1\" role=\"tab\" tabindex=\"0\" aria-controls=\"elementor-tab-content-1721\" aria-expanded=\"false\">DESCRIPTION<\/div>\n\t\t\t\t\t\t\t\t\t<div id=\"elementor-tab-title-1722\" class=\"elementor-tab-title elementor-tab-desktop-title\" aria-selected=\"false\" data-tab=\"2\" role=\"tab\" tabindex=\"-1\" aria-controls=\"elementor-tab-content-1722\" aria-expanded=\"false\">COURSE OUTLINE<\/div>\n\t\t\t\t\t\t\t\t\t<div id=\"elementor-tab-title-1723\" class=\"elementor-tab-title elementor-tab-desktop-title\" aria-selected=\"false\" data-tab=\"3\" role=\"tab\" tabindex=\"-1\" aria-controls=\"elementor-tab-content-1723\" aria-expanded=\"false\">DATA SHEET<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t<div class=\"elementor-tabs-content-wrapper\" role=\"tablist\" aria-orientation=\"vertical\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-tab-title elementor-tab-mobile-title\" aria-selected=\"true\" data-tab=\"1\" role=\"tab\" tabindex=\"0\" aria-controls=\"elementor-tab-content-1721\" aria-expanded=\"false\">DESCRIPTION<\/div>\n\t\t\t\t\t<div id=\"elementor-tab-content-1721\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"1\" role=\"tabpanel\" aria-labelledby=\"elementor-tab-title-1721\" tabindex=\"0\" hidden=\"false\"><p>The I4MC-1000 cell is a fully configured emulation of an industrial plant with a comprehensive range of mechanical, electrical, pneumatic and automation components for students to construct, operate and troubleshoot. The cell is a learning environment for a school, where students can become practiced in manufacturing processes and expand their skill-set to advanced Industry 4.0 operations.<br \/>The cell can be expanded to integrate additional components like machining, robotics, sensors, advanced networking, and can be interfaced with data collection and analysis applications, IIoT components, control and analysis software (ERP and MES) and remote cloud applications to fully integrate Industry 4.0 into the learning experience.<br \/>Once operational, faults analysis, skills exercises and integration projects can be introduced by the instructor to expand the knowledge of the students.<\/p><\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-tab-title elementor-tab-mobile-title\" aria-selected=\"false\" data-tab=\"2\" role=\"tab\" tabindex=\"-1\" aria-controls=\"elementor-tab-content-1722\" aria-expanded=\"false\">COURSE OUTLINE<\/div>\n\t\t\t\t\t<div id=\"elementor-tab-content-1722\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"2\" role=\"tabpanel\" aria-labelledby=\"elementor-tab-title-1722\" tabindex=\"0\" hidden=\"hidden\"><p><strong>Project Planning<\/strong><br \/>Review Manufacturing Cell blueprints<br \/>Create installation plan<br \/>Assign tasks and schedules<br \/>Hold weekly project meetings to review progress<br \/><strong>Basic Manufacturing Cell Frame<\/strong><br \/>Work Order 1 Assemble the Base<br \/>Work Order 2 Assemble and Install the Conveyor Mount<br \/>Work Order 3 Install Crossbars and Top Members<br \/>Work Order 4 Inspect &amp; Align Completed Frame<br \/><strong>Electrical and Control Enclosures<\/strong><br \/>Work Order 5 Install Pull Boxes<br \/>Work Order 6 Install Equipment Enclosures<br \/>Work Order 7 Install Fuse Box and Station Transformer<br \/><strong>Conduit &amp; Fittings Installation<\/strong><br \/>Work Order 8 Cut and Ream Conduit<br \/>Work Order 9 Wire &amp; Connect Main Power Cord<br \/>Work Order 10 Install &amp; Connect Circuit Breakers<br \/>Work Order 11 Install Equipment Grounds<br \/>Work Order 12 Perform Megohmmeter Tests<br \/><strong>Conveyor, Conveyor Drive &amp; Controls<\/strong><br \/>Work Order 13 Install Conveyor<br \/>Work Order 14 Install Conveyor Drive Components<br \/>Work Order 15 Install and Align Conveyor Drive Chain<br \/>Work Order 16 Install Conveyor Drive Safety Guard<br \/>Work Order 17 Install and Connect Conveyor Drive Work Work Order 18 Install Emergency Stop Circuits<br \/>Work Order 19 Perform Circuit Continuity Tests<br \/>Work Order 20 Megger Test Conveyor Drive<br \/>Work Order 21 Test and Troubleshoot Conveyor Drive<br \/><strong>Predictive\/Preventive Maintenance<\/strong><br \/>Work Order 22 Lubricate Conveyor Drive<br \/>Work Order 23 Verify Conveyor Alignment<br \/>Work Order 24 Verify Drive Chain Alignment<br \/>Work Order 25 Obtain Vibration Profiles<br \/><strong>Part Manipulation<\/strong><br \/>Work Order 26 Install Part Stacker and Feeder Tray<br \/>Work Order 27 Install Part Kicker<br \/>Work Order 28 Install Stacker Part Sensor<br \/><strong>Paint, Bake and Cool Tunnel<\/strong><br \/>Work Order 29 Install Tunnel<br \/>Work Order 30 Install Paint Nozzles<br \/>Work Order 31 Install Paint Bake Heaters<br \/>Work Order 32 Install Part Count Sensor<br \/>Work Order 33 Install Paint Tunnel Status Indicators<br \/><strong>Programmable Logic Controller (PLC)<\/strong><br \/>Work Order 34 Install the PLC<br \/>Work Order 35 Rough-In PLC Power<br \/>Work Order 36 Install HMI Panel with PLC<br \/>Work Order 37 Program PLC<br \/>Work Order 38 Program HMI with operation functions<br \/>Work Order 39 Program HMI with results graphs<br \/>Work Order 40 Program HMI with Notifications<br \/>Work Order 41 Connect PLC Input Sensor Circuits<br \/>Work Order 42 Connect PLC Output Sensor Circuits<br \/>Work Order 43 Troubleshoot Paint, Bake &amp; Cool System<br \/><strong>Networking<\/strong><br \/>Work Order 44 Install network router<br \/>Work Order 45 Install network cabling<br \/>Work Order 46 Configure IP addressing<br \/>Work Order 47 Perform connectivity tests<br \/><strong>Variable Frequency Drive<\/strong><br \/>Work Order 48 Install Drive<br \/>Work Order 49 Rough-In Drive Wiring<br \/>Work Order 50 Megger Test VFD Wires<br \/>Work Order 51 Program and Test Drive<br \/><strong>Safety Function Operations<\/strong><br \/>Work Order 52 Interconnect safety cuttoffs<br \/>Work Order 53 Test Lock out\/tag out<br \/>Work Order 54 Program stack lite<br \/><strong>Fault Insertion System (Optional)<\/strong><br \/>Work Order 55 Install fault insertion sub panel<br \/>Work Order 56 Rough-in power circuit<br \/>Work Order 57 Rough-in fault insertion wiring<br \/>Work Order 58 Install and configure triggered faults<br \/>Work Order 59 Test triggered fault system<\/p><\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-tab-title elementor-tab-mobile-title\" aria-selected=\"false\" data-tab=\"3\" role=\"tab\" tabindex=\"-1\" aria-controls=\"elementor-tab-content-1723\" aria-expanded=\"false\">DATA SHEET<\/div>\n\t\t\t\t\t<div id=\"elementor-tab-content-1723\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"3\" role=\"tabpanel\" aria-labelledby=\"elementor-tab-title-1723\" tabindex=\"0\" hidden=\"hidden\"><p style=\"margin-bottom: 18px; caret-color: #857672; color: #857672; font-family: 'Open Sans', 'Helvetica Neue', Helvetica, Arial, sans-serif; font-size: 14px; font-style: normal; font-variant-caps: normal; font-weight: normal; text-size-adjust: auto;\">Click here to download a pdf data sheet.<\/p><p style=\"margin-bottom: 18px; caret-color: #857672; color: #857672; font-family: 'Open Sans', 'Helvetica Neue', Helvetica, Arial, sans-serif; font-size: 14px; font-style: normal; font-variant-caps: normal; font-weight: normal; text-size-adjust: auto;\"><a class=\"custom-button small\" style=\"outline-style: none; outline-width: initial; transition: background-color 0.1s linear 0s, color 0.1s linear 0s; color: #ffffff; cursor: pointer; display: inline-block; padding: 10px 20px; font-size: 11px; line-height: 12px; font-weight: bold; border-radius: 2px; background-color: #dd0028; text-transform: uppercase;\" href=\"https:\/\/staging2.intelitek.com\/resources\/pdf\/35-2000-0048.html\" target=\"_blank\" rel=\"noopener\">DOWNLOAD<\/a><\/p><\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>The JobMaster\u00ae Industry 4.0 Manufacturing Cell is a full scale emulation of a manufacturing process using real industrial components that is Industry 4.0 compliant and can be used as the base system for Industry 4.0 training and Certification. The system exercises the specialized skills required for today\u2019s industrial technicians, specialists and integrators and together with [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"ocean_post_layout":"","ocean_both_sidebars_style":"","ocean_both_sidebars_content_width":0,"ocean_both_sidebars_sidebars_width":0,"ocean_sidebar":"0","ocean_second_sidebar":"0","ocean_disable_margins":"enable","ocean_add_body_class":"","ocean_shortcode_before_top_bar":"","ocean_shortcode_after_top_bar":"","ocean_shortcode_before_header":"","ocean_shortcode_after_header":"","ocean_has_shortcode":"","ocean_shortcode_after_title":"","ocean_shortcode_before_footer_widgets":"","ocean_shortcode_after_footer_widgets":"","ocean_shortcode_before_footer_bottom":"","ocean_shortcode_after_footer_bottom":"","ocean_display_top_bar":"default","ocean_display_header":"default","ocean_header_style":"","ocean_center_header_left_menu":"0","ocean_custom_header_template":"0","ocean_custom_logo":0,"ocean_custom_retina_logo":0,"ocean_custom_logo_max_width":0,"ocean_custom_logo_tablet_max_width":0,"ocean_custom_logo_mobile_max_width":0,"ocean_custom_logo_max_height":0,"ocean_custom_logo_tablet_max_height":0,"ocean_custom_logo_mobile_max_height":0,"ocean_header_custom_menu":"0","ocean_menu_typo_font_family":"0","ocean_menu_typo_font_subset":"","ocean_menu_typo_font_size":0,"ocean_menu_typo_font_size_tablet":0,"ocean_menu_typo_font_size_mobile":0,"ocean_menu_typo_font_size_unit":"px","ocean_menu_typo_font_weight":"","ocean_menu_typo_font_weight_tablet":"","ocean_menu_typo_font_weight_mobile":"","ocean_menu_typo_transform":"","ocean_menu_typo_transform_tablet":"","ocean_menu_typo_transform_mobile":"","ocean_menu_typo_line_height":0,"ocean_menu_typo_line_height_tablet":0,"ocean_menu_typo_line_height_mobile":0,"ocean_menu_typo_line_height_unit":"","ocean_menu_typo_spacing":0,"ocean_menu_typo_spacing_tablet":0,"ocean_menu_typo_spacing_mobile":0,"ocean_menu_typo_spacing_unit":"","ocean_menu_link_color":"","ocean_menu_link_color_hover":"","ocean_menu_link_color_active":"","ocean_menu_link_background":"","ocean_menu_link_hover_background":"","ocean_menu_link_active_background":"","ocean_menu_social_links_bg":"","ocean_menu_social_hover_links_bg":"","ocean_menu_social_links_color":"","ocean_menu_social_hover_links_color":"","ocean_disable_title":"default","ocean_disable_heading":"default","ocean_post_title":"","ocean_post_subheading":"","ocean_post_title_style":"","ocean_post_title_background_color":"","ocean_post_title_background":0,"ocean_post_title_bg_image_position":"","ocean_post_title_bg_image_attachment":"","ocean_post_title_bg_image_repeat":"","ocean_post_title_bg_image_size":"","ocean_post_title_height":0,"ocean_post_title_bg_overlay":0.5,"ocean_post_title_bg_overlay_color":"","ocean_disable_breadcrumbs":"default","ocean_breadcrumbs_color":"","ocean_breadcrumbs_separator_color":"","ocean_breadcrumbs_links_color":"","ocean_breadcrumbs_links_hover_color":"","ocean_display_footer_widgets":"default","ocean_display_footer_bottom":"default","ocean_custom_footer_template":"0","footnotes":"","_links_to":"","_links_to_target":""},"categories":[45],"tags":[],"class_list":["post-16926","page","type-page","status-publish","hentry","category-cat-sidebar-content-industrial-maintenance","entry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>JOBMASTER INDUSTRY 4.0 MANUFACTURING CELL - Intelitek<\/title>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"JOBMASTER INDUSTRY 4.0 MANUFACTURING CELL - Intelitek\" \/>\n<meta property=\"og:description\" content=\"The JobMaster\u00ae Industry 4.0 Manufacturing Cell is a full scale emulation of a manufacturing process using real industrial components that is Industry 4.0 compliant and can be used as the base system for Industry 4.0 training and Certification. 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